Vehicles with MKH 02S
Power unit removed and secured to engine bracket -T10359-. Remove starter. Release wiring harnesses -1 and 2- from air duct. Loosen screw clamp -4-. Remove screws -arrows- and remove air duct. Pos. -3- can be ignored.
Release screws -arrows- and remove gearbox support.
Fix the gearbox on the traverse -MP9-201 (2024 A) - and attach with a service crane, eg -VAS 6100-, as shown in the illustration.
Note: To ensure that the machine's center of gravity is correctly positioned, the lugs with holes for the fastening hooks must be positioned as shown in the figure.
Attention! Risk of injury due to loose parts of the traverse. The hooks and studs of the traverse must be secured with cotter pins -arrows-.
Remove screws -1, 2, 3, 6, 7, 8, 9- securing gearbox to engine. Positions -4, 5 and A are ignored.
Disconnect the gearbox from the engine.
Vehicles with automatic transmission DSG 0CW
Power unit removed and secured to engine bracket -T10359-. Unclip electrical wires from bracket -arrow-. Remove starter.
Release wiring harnesses -1 and 2- from air duct. Loosen screw clamp -3-. Remove screws -arrows- and remove air duct.
Secure gearbox with eyelet -10-222 A/12- to service crane -VAS6100-.
Remove screws -1, 3, 4, 5, 6, 7, 8- securing gearbox to engine. Positions -2 and A- are ignored. Disconnect the gearbox from the engine.
Vehicles with automatic transmission DSG 0D9
Power unit removed and secured to engine bracket -T10359-. Remove starter.
Unscrew nuts -arrows- and remove bracket from gearbox oil sump.
Note: The studs on the front of the gearbox are welded to the oil sump.
Vehicles with all-wheel drive
Release screws -1, 2- and remove bracket for bevel gear.
All
Disconnect connector -2-. Clamp the hoses of the cooling system with clamps -MP7-602 (3094) - to avoid coolant leakage. Loosen clamps -arrows- and detach coolant hoses from gearbox oil cooler. Remove screws -1- and move gearbox coolant valve -N488- aside. Seal open lines and connections with clean plugs from the engine plug set, eg -VAS 6122-.
Hook the hook of the traverse -MP9-201 (2024A) - at the gearbox eye and secure with pin -arrow-. Connect the service crane, e.g. -VAS 6100-, and connect the crosshead -MP9-201 with the hook -10-222A/20- (2024A) -.
Unscrew bolts -1...8- connecting gearbox to engine. Pos. -A- can be ignored. Disconnect the gearbox from the engine.