KP designation "6-speed automatic transmission DSG - 0D9" installed in combination with 4- or 6-cylinder engines. Placement of letters in the CP Example for KP The letter designation of the gearbox is located on top of the gearbox,...
General layout of gearbox mounting 1. Filter 2. Input torque sender -G182- and clutch temperature sender -G509- 3. Transmission oil pump 4. Transmission oil pump cover 5. Bypass tube: with 8mm hex socket; To drain the oil, unscrew the oil level plug...
General repair instructions KP Follow that in "open" KP did not get contaminated. Especially when "disconnected" In the mechatronic unit of the DSG gearbox -J743- and/or the oil pump, dirt can enter the gearbox and cause it to fail. If the cover...
General clutch mounting scheme Note: If parts of the clutch have slipped or the disc cage has been lifted, insert the large – and if necessary also the small – disc cage into all the inner discs with a slight twisting motion by hand. In particular,...
Removing the clutch housing cover Note: The cover is held in place by a circlip. After removing the retaining ring, you can remove the cover from its seat. The cover and retaining ring must be replaced. Never install a new cover with a hammer, do not...
Installing the clutch housing cover There are two types of clutch housing covers. Cap without sleeve Lid with one white sleeve Clutch housing cover without bushing Clean mounting sleeve -T10302- before use, do not use scratched mounting sleeves. Note: The...
Removing the clutch To remove and install the clutch, it is necessary to firmly fix the gearbox in a vertical position on the assembly stand. Remove the clutch housing cover. Remove retaining ring - see arrow - clutch housing covers -1-....
Preparing the Clutch Installation Clutch as spare part 1. Clutch: The housing cover of the new clutch is not fixed with the circlip pos. 5. She is a little "tight" sits in a clutch. This prevents parts from falling out during transport. The lid comes...
Installing and adjusting the clutch Note: The gearbox must be mounted vertically on the mounting stand, the hole for the coupling must point upwards. Only in this way can the axial clearance of the clutch be correctly adjusted in the future. The gearbox...
Removal and installation of the oil pallet Carefully! Do not start the engine with the oil sump removed or without gear oil and do not tow the vehicle. Take into account the topic "contaminated oil", as well as instructions for changing the oil filter. When...
Remove mechatronic unit for double clutch gearbox -J743- Carefully! Do not start the engine with the oil sump removed or without gear oil and do not tow the vehicle. Follow instructions for automatic transmission DSG - 0D9. Rules for cleanliness when working on the gearbox,...
Installing mechatronics for double clutch gearbox -J743- Before installing, make sure that input shaft torque sender -G182- and clutch temperature sender -G509- -A- are installed. If the bracket for output shaft torque senders -G195- and -G196- - is damaged, refer to arrow -...
Removal and installation of a radiator for cooling transmission oil Note: Follow instructions for automatic gearbox DSG -0D9-. Take into account the topic "contaminated oil", as well as instructions for changing the oil filter. When changing transmission oil, it is not always necessary...
Removal and installation of the transmission oil pump Carefully! Do not start the engine with the oil sump removed or without gear oil and do not tow the vehicle. Rules for cleanliness when working on the gearbox, especially with open mechatronics or transmission oil pump,...
Replace the O-ring for the gearshift rod Remove the selector lever cable from the gearbox. Loosen the nut - see arrow - shift control shaft. Carefully lift lever -A- off the selector shaft and remove it. Pry off and remove the O-ring. O-ring installation...
Switch mechanism — check and adjustment Attention! Before working with a running engine, put the lever in the position "R" and pull out the handbrake. Examination Set control lever to position "R". Switch off the ignition. Remove engine cover. Remove air...
General Installation Diagram — Shift Mechanism 1. Shift Mechanism: Selector Lever Cable: The gear selector cable cannot be removed from the shift mechanism and is replaced together as one unit; do not lubricate the selector lever cable; check and adjust. Selector...
Removal and installation of the switching mechanism Remove shift cover. Remove the shift knob. Set control lever to position "R". Switch off the ignition. Note: Additional work must be carried out when disconnecting and connecting the battery cable to earth. Disconnect...
Removing the gearbox Set control lever to position "R". Remove the water box cover. Remove engine cover. Remove air filter. Remove battery and battery bracket. Release lock washer -1- and remove towards top. Remove lock washer -3- towards...
Gearbox installation Installation in reverse order. Note: Replace self-locking nuts during assembly work. Use new screws that are tightened to the specified tightening angle, as well as O-rings and seals. Secure all hose connections with...
Tightening torques Mounting gearbox 0D9 to the engine in vehicles with engines 2.0 l/105; 110; 135 kW TDI CR, 1.8 l/132 kW TFSI, 2.0 l/162 kW TFSI 1) Starter for gearbox. 2) The bolt is accessible through the hole after the starter has...