Cooling system — appearance (engine 1.2 l MPI) 1. Engine cooling radiator 2. O-ring 3. Top cooling pipe 4. Cooling water hose 5. Expansion tank cap 6. Wiring harness connector 7. Stud, installation torque 2 Nm 8. Expansion tank of the cooling system 9. Cooling fan...
Thermostat — appearance (engine 1.2 l MPI) 1. Water pump housing about cylinder block 2. Water hose 3. O-ring 4. Water connection 5. Fixing clip 6. To the heat exchanger of the car heating system 7. From the car heating system heat exchanger 8. Cooling system...
Water pump — appearance (engine 1.2 l MPI) 1. Mounting bolt, installation torque 22 Nm 2. Crankshaft pulley 3. Water pump mounting bolts, installation torque 24 Nm 4. Water pump assembly 5. Mounting bolt, installation torque 24 Nm
Coolant replacement (engine 1.2 l MPI) Note. To perform the following work, it is necessary to use the following special devices, control and measuring devices, as well as auxiliary tools: Collection bath -VAS 6208-. Pliers for spring clamps. Refractometer...
Radiator — removal and installation (engine 1.2 l MPI) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Collecting bath for workshop cranes -VAS 6208-. Pliers for spring clamps. Removing Note. Drained coolant must be drained into a...
Coolant replacement (1.2 l TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Container for collecting coolant. Pliers for spring clamps. Refractometer -T10007-. Drain Note. Drained coolant must be drained...
Filling the cooling system and removing air from it (1.2 l TSI engine) 1. In a clean container, mix water and coolant in the correct proportion. 2. Connect the disconnected coolant hoses to the appropriate fittings. 3. Install the lower casing of the engine compartment. 4. Turn off the air...
Elements of the cooling system (1.2 l TSI engine) 1. Cylinder head 2. O-ring 3. Pipe of the cooling system 4. O-ring 5. Fixing clip for the cooling pipe 6. Mounting bolt, installation torque 11 Nm 7. Thermostat housing assembly 8. Gasket 9. Coolant temperature sensor...
Coolant pump pulley — removal and installation (1.2 l TSI engine) Note. Necessary special devices, control and measuring devices and auxiliary means. Wrench for water pump and power steering -MP 1-308 (V.A.G 1590) -. Note. Modification of wrench for water pump and power steering -MP...
Coolant pump — removal and installation (1.2 l TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means. Container for collecting coolant. Removing Note. The integral seal of the liquid cooling pump must not be separated from the...
Radiator — appearance (1.2 l TSI engine) 1. Radiator assembly 2. coolant hose (to the turbocharger of the pressurization system) 3. coolant hose (to the radiator) 4. coolant hose (to the turbocharger of the pressurization system) 5. coolant hose (to the charge...
Cover assembly with cooling fan — removal and installation Removing 1. Remove the lower protective casing of the engine compartment. 2. Disconnect the wiring harness connector (arrow), shown in the figure below. 3. Disconnect the coolant hose clamps (1) on the fan cover (2), as...
Radiator — removal and installation (1.2 l TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Container for collecting coolant. Pliers for spring clamps. Removing 1. Remove the front bumper (for details, see the relevant...
1.4L petrol engine (TSI) 1. Radiator assembly 2. coolant hose (to the turbocharger of the pressurization system) 3. coolant hose (to the radiator) 4. coolant hose (to the turbocharger of the pressurization system) 5. coolant hose (to the charge...
Coolant replacement (1.4 l TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Container for collecting coolant. Pliers for spring clamps. Refractometer -T10007-. Drain Note. Drained coolant must be drained...
Filling the cooling system and removing air from it (1.4 l TSI engine) 1. In a clean container, mix the correct proportion of water with coolant. 2. Connect the disconnected coolant hoses to the appropriate fittings. 3. Install the lower casing of the engine compartment. 4. Turn off the...
Coolant pump pulley — removal and installation (1.4 l TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Wrench for water pump and power steering -MP 1 308 (V.A.G 1590) -. Note. Modification of wrench for water pump and power...
Radiator — removal and installation (1.4 l TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Container for collecting coolant. Pliers for spring clamps. Removing 1. Remove the front bumper (more. see the relevant section...
Water pump and thermostat (1.4 l TSI engine) 1. Cooling water hose 2. Mounting screw, screw tightening torque when installing 8 Nm 3. Coolant recirculation pump 4. Water hose 5. Support 6. Water pump 7. Mounting screw, installation torque 9 Nm 8. Fastening bolt...
1.6L petrol engine (MPI) 1. Engine cooling radiator 2. O-ring 3. Top cooling pipe 4. Cooling water hose 5. Expansion tank cap 6. Wiring harness connector 7. Stud, installation torque 2 Nm 8. Expansion tank of the cooling system 9. Cooling fan...
Thermostat — appearance (engine 1.6 l MPI) 1. Connection fittings 2. O-ring 3. Clamping spring 4. Coolant temperature sensor 5. Spool valve 6. Locking clip 7. Mounting screw, installation torque 10 Nm 8. Thermostat housing 9. O-ring 10. To the heat exchanger 11....
Water pump — appearance (engine 1.6 l MPI) 1. Water pump assembly 2. Mounting bolt, tightening torque of the bolt when installing 10 Nm 3. Mounting bolt, tightening torque of the bolt when installing 20 Nm 4. Water pump drive pulley
Radiator — removal and installation (engine 1.6 l MPI) 1. Drain the coolant. 2. Disconnect connector (1) from the coolant fan thermal switch and disconnect the connector (2) on the fan side. 3. Disconnect the coolant hoses from above and below (3) from the radiator...
Cooling water pump pulley — removal and installation (engine 1.6 l MPI) Removing Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Wrench for water pump and power steering -MP 1-308 (V.A.G 1590) -. Note. Modification of wrench for water pump and...
Elements of the engine cooling system 1.6 l (TDI) complete 1. Retaining clip 2. O-ring 3. Coolant temperature sensor 4. Mounting bolt tightening torque of the mounting bolt when installing 9 Nm 5. Connection for inlet hose (to the cylinder head) 6. Gasket 7. Mounting screw,...
Coolant replacement (1.6 l TDI engine) Drain Note. It is necessary to drain the coolant into a clean container prepared in advance. Attention. When removing the cap of the expansion tank, be extremely careful, as the liquid in the system is under pressure,...
Coolant temperature sensor — removal and installation (1.6 l TDI engine) Removing Note. The engine must be completely cool. 1. Open the cap of the expansion tank to relieve excess pressure in the cooling system. 2. Remove the air filter assembly (for details, see the relevant section in...
Water pump and thermostat — appearance (1.6 l TDI engine) 1. Water pump 2. Mounting bolt, tightening torque when installing 15 Nm 3. O-ring 4. O-ring 5. 4/2 way valve and thermostat 6. Mounting bolt, tightening torque when installing 15 Nm
Water pump and thermostat — removal and installation (1.6 l TDI engine) Removing 1. Drain the coolant into a prepared container (more, see relevant section in this chapter ). 2. Remove the timing belt (for details, see the relevant section in chapter diesel engine ). 3. Unscrew the...
Radiator and engine cooling fan — appearance (1.6 l TDI engine) 1. Clamp 2. Upper water pipe of the cooling system 3. Cooling expansion tank 4. Cap of the expansion tank of the cooling system 5. Mounting screw, installation torque 5 Nm 6. Wiring harness connector 7. coolant hose 8....
Radiator — removal and installation (1.6 l TDI engine) Removing 1. Remove front bumper assembly (for details, see the relevant section in chapter Body ). 2. Drain the coolant into a prepared container (more, see relevant section in this chapter ). 3. Remove the fan shroud...