Note.
- Necessary special devices, control and measuring devices, as well as auxiliary means:
- Attachment tip -T10058-.
- Gasket Stripper Seal Remover (storage code GST item no. R 34402), manufacturer Retecti s.r.o.
- Cleaner and degreaser -D 000 401 04-.
- Protective goggles and gloves.
- Silicone sealant -D 176 600A1-.
Removing
1. Remove the lower protective casing of the engine compartment.
2. Remove the front of the exhaust pipe (for details, see the relevant section in chapter Intake and exhaust system).
3. Disconnect connector for wiring harness for oil level and temperature sender -G266- shown in figure below.
4. Drain engine oil.
5. Unscrew the two mounting screws of the gearbox flange and oil pan.
6. Unscrew the screws securing the oil pan.
7. Remove the oil pan; loosen it if necessary by lightly tapping it with a rubber mallet.
Attention. Protective gloves and goggles must be worn when working with seal remover and degreaser!
8. Clean the sealing surface on the cylinder block and oil pan of sealant residue with a chemical seal remover.
9. Degrease the sealing surfaces.
Installation
Note.
- Be guided by the period of application of the sealing agent.
- The oil pan must be installed within 5 minutes of applying the silicone sealant.
- The oil pan can be put on easier and safer by using two M6 guide pins screwed into the cylinder block.
1. Cut off the tip with scissors (jet) tube on the front mark (∅ jet - approx. 3 mm), as shown in the figure below.
2. Apply silicone sealant to the clean sealing surface of the oil pan as shown. The caterpillar belt of the sealing agent must be 2-3 mm thick. Pass in the places of the holes for the bolts on the inside (arrows), as shown in the figure below.
Note. The sealant track must not be thicker, otherwise excess sealant may enter the oil pan and clog the screen in the oil pickup pipe.
3. Install the oil pan immediately and tighten all screws by hand.
4. Tighten the oil pan screws on the block with a torque of 13 Nm.
5. Tighten the oil pan screws on the gearbox with a torque of 45 Nm.
Note. After installing the oil pan, the sealant must dry for approx. 30 minutes Only then can the engine oil be refilled.