Attachment Drive Belt — 1.2L TSI Engine 1. Attachment drive belt 2. Crankshaft pulley 3. Crankshaft pulley bolt 4. Diamond washer 5. Bolt of fastening of a pulley of a drive of the water pump of the cooling system tightening torque when installing 20 Nm 6....
Attachment Drive Belt — 1.4 TSI Engine 1. Attachment drive belt 2. Crankshaft pulley bolt 3. Crankshaft pulley 4. Spacer 5. O-ring 6. Guide roller, mounting bolt tightening torque when installing 42 Nm 7. Bolt for fastening the pulley of the engine cooling...
Attachment Drive Belt — 1.6 MPI Engine 1. Crankshaft pulley bolt 2. Crankshaft pulley 3. Bolt for fastening the pulley of the water pump drive of the engine cooling system, tightening torque when installing 20 Nm 4. Liquid cooling water pump pulley 5. Bolt...
Compression measurement in cylinders — 1.2l MPI engine 1. Disconnect 4-pin electrical connectors from ignition coils with power output stage -N70-, -N127-, -N291- or remove ignition coils slightly. 2. Remove ignition coils with output stage -N70-, -N127-, -N291- using...
Compression measurement in cylinders — 1.2 TSI engine 1. Using a special puller, disconnect the tips of the high-voltage wires from the spark plugs (arrows), as shown in the figure below. 2. Unscrew the spark plugs with a spark plug wrench (3122 V). 3. Open the cover of...
Gas distribution mechanism drive chain — 1.2 MPI engine 1. Cylinder head assembly with cover 2. Cylinder block assembly 3. Balance shaft 4. Balance shaft drive sprocket 5. Oil, pump assembly 6. Fastening bolt, tightening torque 18 Nm 7. Guide rail (sedative) gas distribution...
Blocking of the hydraulic tensioner of the timing chain (engine 1.2 MPI) Press the tensioner plunger (2), acting through a directed rail (1), and move it inside the body, until the holes in the plunger and the body match, as shown in the figure below. Then install the walking rod (IN) and...
Timing chain tensioner installation (engine 1.2 MPI) Install the upper tensioner mounting bolt. Then press the plunger in the direction of arrow A, and then turn the tensioner body in the direction of arrow B to set it to its original position, as shown in the figure...
Timing chain housing — removal and installation (engine 1.2 MPI) Removing 1. Remove the expansion tank of the engine cooling system. 2. Remove the plastic covers of the shock absorber supports in the engine compartment. If the cylinder head is removed from the engine 3. Position...
Valve timing control (engine 1.2 MPI) Note. The crankshaft is at TDC of the 1st cylinder to ignite the mixture only if the camshafts are at TDC of the 1st cylinder (fixtures must be locked). The locking bolt -T10121- also serves as a counterhold for...
Camshaft drive sprockets — removal and installation (engine 1.2 MPI) Removing 1. Block the camshafts and crankshaft at TDC of the 1st cylinder. 2. Remove the timing chain housing. 3. Lock the camshaft drive chain tensioner. 4. The camshaft drive chain tensioner with rubber stop must be...
Cylinder head — appearance (engine 1.2 MPI) 1. Mounting bolt tightening torque when installing 10 Nm + tighten by 90° 2. O-ring 3. Camshaft position sensor 4. Mounting screw, installation torque 8 Nm 5. Fixing screw tightening torque when installing 10 Nm 6....
Checking the technical condition of timing elements (engine 1.2 MPI) Checking the axial clearance of the camshaft Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Universal Dial Indicator Holder (MP 3-447). Clock indicator. Note. The measurement...
Removal and installation of timing camshafts (engine 1.2 MPI) Note. The sealing surfaces of the cylinder head cover must not be machined. Removing 1. Remove the timing chain housing. 2. Remove the camshaft chain sprockets (more. see relevant section in this chapter). 3. Remove...
Replacing valve stem seals (engine 1.2 MPI) Note. Necessary special control devices and measuring devices, as well as auxiliary means: Fixing suspension device (MP9-200 (10-222A)). spark plug wrench e.g (3122B). Mounting tool (MP1-229 (3362)) with pressure piece...
1.2 MPI engine assembly — removal and installation Removing Attention. For any assembly work, especially in the engine compartment due to the narrow assembly area, the following instructions must be observed: Any kind of pipeline (e.g. for fuel, hydraulic system,...
Timing gear drive — appearance (engine 1.2TS) 1. Cylinder head assembly with cover 2. Cylinder block assembly 3. Mounting bracket for lower implements 4. Mounting bolt, tightening torque when installing 25 Nm 5. Oil pan 6. Oil pan bolt, installation torque 13 Nm 7....
Timing chain drive — removal and installation (engine 1.2TS) Removing 1. Remove the lower protective casing of the engine compartment. 2. Drain the coolant into a prepared container. 3. Remove the fender liner of the right front wheel arch (for details, see the relevant section...
Cylinder head — appearance (engine 1.2TS) 1. Mounting bolts, tightening torque when installing 20 Nm 2. High pressure fuel pump 3. Screw for fastening the camshaft position sensor, tightening torque when installing 10 Nm 4. Camshaft position sensor 5. Mounting...
Valve timing control over time (engine 1.2TS) Note. Necessary special devices, control measuring devices, as well as auxiliary means: Retaining bolt -710414-. Locking screw -T10340-. Controller -T10172 -. 1. Drain the coolant into a prepared container. 2. Remove...
Cylinder head cover — removal and installation (engine 1.2TS) Removing 1. Turn off the ignition. Disconnect the negative terminal from the battery. 2. Remove the lower protective casing of the engine compartment. 3. Drain the coolant into a previously prepared container. 4. Remove...
Camshafts — removal and installation (engine 1.2TS) Removing 1. Remove fixing bolt -T10414-. 2. Place the cylinder head cover on a workbench as shown in the figure below. 3. Unscrew the fixing screws of the bearing frame in the order from -A- to -J-, as shown in the...
Cylinder head — removal and installation (engine 1.2TS) Removing Note. Do not start dismantling the cylinder head until the engine has cooled below 35°C. Otherwise, the cylinder head may be damaged. Remove all pistons from TDC. 1. Drain all coolant from the cooling system...
Valve mechanism — appearance (engine 1.2TS) 1. Camshaft drive sprocket bolt, tightening torque when installing 50 Nm + tighten by 90° 2. Camshaft drive sprocket 3. Camshaft position sensor mounting bolt, tightening torque when installing 10 Nm 4. Camshaft...
1.2 TS engine assembly — removal and installation Removing Note. The engine is removed together with the gearbox downwards. All cable clamps (bandages), which were loosened or cut during the removal of the engine, must be reattached in the same place when reinstalling...
Timing gear drive — appearance (1.4 TSI engine) 1. Cylinder head assembly with cover 2. Cylinder block assembly 3. Attachment Mounting Bracket 4. Lid 5. Crankshaft sprocket for oil pump drive 6. Mounting bolt, tightening torque when installing 20 Nm + tighten by 90°...
Removing and installing the timing chain housing (1.4 TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Fixing suspension device -T30099-. Washer -T30099/1-. Counterholder -T30004 (3415) -. Pin -T30004/1 (3415/1) - Sealing agent -D...
Cylinder head — appearance (1.4 TSI engine) 1. High pressure fuel pump bolts, tightening torque When installing 20 Nm 2. High pressure fuel pump 3. Lid 4. To the air filter 5. Camshaft position sensor mounting bolt, tightening torque when installing 10 Nm 6....
Control of valve timing in time (1.4 TSI engine) Note: Necessary special devices control and measuring devices, as well as auxiliary means: Adapter for dial indicator -T10170- or -T10170A-. Camshaft position lock -T10171A-. Note. Dial indicator, standard. 1. Remove...
Valve timing control over time (1.4 TSI engine) Note: Necessary special tools, control measuring devices, and auxiliary means Adapter for dial indicator -T10170- or -T10170 A-. Camshaft position lock -T10171 A-. Clamping tool -T10172-. Locking screw -T10340-....
Removal and installation of a case of camshafts (1.4 TSI engine) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Camshaft position lock -T10171 A-. two studs (М6х80). Sealing agent -D 188 003 A1-. A means to eliminate the sealing agent...
Timing chain cover — removal and installation (engine 1.6 MPI) Removing 1. Remove the air filter assembly. 2. Disconnect the vacuum valve (PCV valve) forced crankcase ventilation systems. 3. Remove coolant expansion tank Coolant hoses remain connected. 4. Remove the lower...
Cylinder head — appearance (engine 1.6 MPI) Note. There are two versions of cylinder heads shown in the figure below. 1. Mounting screw, installation torque 10 Nm 2. Cylinder head cover 3. Bolt for securing the camshaft housing, tightening torque when installing...
Valve timing adjustment (engine 1.6 MPI) Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Adapter (adapter) for dial gauge -T10170-. Camshaft positioner -T10171- or -T10171A-. Clamping tool -T10172-. Counterholder...
Camshaft housing — removal and installation (engine 1.6 MPI) Removing Note. The ignition must be off and the key removed from the ignition. This engine has the camshafts in the camshaft housing. Before removing the camshaft housing, the timing chain housing must be removed. Note....
Cylinder head cover — removal and installation Removing 1. Remove the top decorative engine cover ( see relevant section in this chapter ). 2. Remove the sound insulation on the sections of the high pressure fuel pump, if installed. Attention. The plugs must be...