Note.
- Necessary special devices, control and measuring devices, as well as auxiliary means:
- Support board-MP3-406 (VW 401) -.
- Support board -MRZ-407 (VW402) -.
- Pressure piece -MRZ-411 (VW 454) -.
- Pressing punch - stamp -MRZ-448 (VW 408 A) -.
- Pressure plate -MRZ-455 (VW 447 H) -.
- Driving device -MP6-405 (VW 411) -.
- Circlip pliers e.g. -VW 161A-.
- Collet clamp, e.g. -VAG 1682-.
- Assembly tool -T10065-.
Outer Hinge Branch
1. Clamp the drive shaft in a vise with protective jaws.
2. Unscrew the cuff.
3. Separate the constant velocity joint with a mandrel -A- from the drive shaft. The mandrel must be installed directly on the cross (clutch) external hinge of equal angular velocities.
Hinge pinning
4. Using a plastic mallet, carefully tap onto the shaft until the circlip locks into place.
Removing the inner hinge cover
5. Beat off the protective cuff of the hinge with a mandrel.
6. To take a lock ring.
7. After removing the clamping collars, move the protective cuff of the hinge to the outer hinge.