5.1a Installation details of the front drive shaft "VL100"
1 Outer CV joint, replaceable as an assembly
2 Hub bolt, to be replaced, 70 Nm, then retighten by 90°
3 Right drive shaft
4 Small boot collar 5, to be replaced
5 Boot outer CV joint
6 Large boot clamp 5, to be replaced
7 Belleville spring, mounted with larger diameter towards the end of the shaft
8 Support washer, installed with smaller diameter towards the end of the shaft
9 Retaining ring, to be replaced, inserted into the groove on the shaft
10 The boot of the inner CV joint, without a vent hole, is removed from the CV joint using a mandrel; before installation, apply grease D454 300A2 to the sealing surface
11 Boot clip 10
12 Left drive shaft
13 Washer plate
14 Bolts M8x48, to be replaced, 10 Nm, then 40 Nm
15 Retaining ring
16 Self-adhesive gasket, to be replaced, glued to the CV joint
17 Inner CV joint, replaced as an assembly
18 Belleville spring, mounted with large diameter towards the end of the shaft
5.1b Front drive shaft installation details "VL107"
1 Outer CV joint, replaceable as an assembly
2 Hub bolt, to be replaced, 70 Nm, then retighten by 90°
3 Retaining ring, to be replaced, inserted into the groove on the shaft
4 Support washer, installed with smaller diameter towards the end of the shaft
5 Belleville spring, mounted with larger diameter towards the end of the shaft
6 Large boot clamp 4, to be replaced
7 Boot outer CV joint
8 Small boot collar 4, to be replaced
9 Drive shaft
10 Small boot collar 11, to be replaced
11 Inner CV joint boot, without vent hole
12 Large boot clamp 11, to be replaced
13 Washer plate
14 Cover, apply grease D454 300A2 to the mating surface before installing on the hinge
15 Inner CV joint, replaced as an assembly
16 Self-adhesive gasket, to be replaced, glued to the CV joint
17 Retaining ring
18 Cover, to be replaced
19 Bolts M0x52, to be replaced, 10 Nm, then 70 Nm
5.1c Installation details of the front drive shaft "AAR3300i"
1 Inner CV joint, replaceable as an assembly
2 Hub bolt, to be replaced, 70 Nm, then retighten by 90°
3 Small dust collar 4, to be replaced
4 Boot inner CV joint
5 Large boot clamp 4, to be replaced
6 Belleville spring, mounted with larger diameter towards the end of the shaft
7 Support washer, installed with smaller diameter towards the end of the shaft
8, 9 Retaining ring, to be replaced, inserted into the groove on the shaft
10 Tee with rollers, chamfered (arrow) facing the shaft splines
11 Large dust collar 12
12 Boot inner CV joint
13 Small CV joint
14 Drive shaft
15 Bolts M10x23, to be replaced, 10 Nm, then 70 Nm
16 Inner CV joint socket
5.1d Front drive shaft installation details "R0104"
1 Outer CV joint, replaceable as an assembly
2 Hub bolt, to be replaced, 70 Nm, then retighten by 90°
3 Drive shaft
4 Small boot collar 5, to be replaced
5 Boot outer CV joint
6 Large boot clamp 5, to be replaced
7 Retaining ring, to be replaced, inserted into the groove on the shaft
8 The boot of the inner CV joint, without a vent, is removed from the CV joint using a mandrel; before installation, apply grease D454 300A2 to the sealing surface
9 Small boot collar 8, to be replaced
10 Drive shaft
11 Washer plate
12 Bolts M8x48, to be replaced, 10 Nm, then 40 Nm
13 Retaining ring
14 Self-adhesive gasket, to be replaced, glued to the CV joint
15 Inner CV joint, replaced as an assembly
16 Belleville spring, mounted with large diameter towards the end of the shaft
5.1e Installation details of the front drive shaft "R03700"
1 Outer CV joint, replaceable as an assembly
2 Hub bolt, to be replaced, 70 Nm, then retighten by 90°
3.4 Drive shaft
5 Small boot collar 6, to be replaced
6 Boot outer CV joint
7 Large boot clamp 5, to be replaced
8.13 Retaining ring, to be replaced, inserted into the groove on the shaft
9 Small boot collar 10, to be replaced
10 Inner CV joint boot, without vent hole
11 Large dust collar 10, to be replaced
12 Tee with rollers, chamfer facing shaft splines
14 Bolts M10x23, to be replaced, 10 Nm, then 70 Nm
15 Tee socket 12
16 Inner CV joint boot, without vent hole
17 Large boot collar 16, to be replaced
18 Bolts M10x52, to be replaced, 10 Nm, then 70 Nm
19 Washer-plate, to be replaced
20 Cover, removed with a mandrel, apply grease D454 300A2 to the mating surface before installation
21 Inner CV joint, replaced as an assembly
22 Self-adhesive gasket, to be replaced, glued to the CV joint
23 Retaining ring
24 Cover, to be replaced, removed with a mandrel
5.1f Rear drive shaft installation details
1 Outer CV joint, replaceable as an assembly
2 Hub bolt, to be replaced, 70 Nm, then retighten by 90°
3 Drive shaft
4 Small boot collar 5, to be replaced
5 Boot outer CV joint
6 Large boot clamp 5, to be replaced
7 Belleville spring, mounted with larger diameter towards the end of the shaft
8 Retaining ring, to be replaced, fits into a groove on the shaft
9 The boot of the inner CV joint, without a vent hole, is removed from the CV joint using a mandrel; before installation, apply grease D454 300A2 to the sealing surface
10 Small boot clamp 9, to be replaced
11 Washer plate
12 Bolts M8x48, to be replaced, 10 Nm, then tighten to 20 Nm, then tighten by 180°
13 Retaining ring, to be replaced
14 Self-adhesive gasket, to be replaced, glued to the CV joint
15 Inner CV joint, replaced as an assembly
16 Internally splined Belleville spring fitted with large diameter towards shaft end